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YOUR BLUEPRINT FOR EFFICIENCY
AND RELIABILITY
Outdated equipment and legacy systems compromise performance, reliability, and connectivity. With tailored modernization plans built to maximize efficiency, reliability, and resiliency, upgrades to legacy systems allow your facility to run stronger, smoother, and with fewer disruptions.
Werner’s scalable solutions and expert lifecycle planning set you up for Industry 4.0 readiness, giving your team smarter tools, more efficient workflows, and future proofed operations. With our guidance and support, you gain better performance today and a more resilient, future-ready facility for tomorrow.
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KEY BENEFITS
IMPROVED
UPTIME
UPTIME
REDUCED
RISK
RISK
INCREASED
PRODUCTIVITY
PRODUCTIVITY
FUTURE
READY
READY
MORE THAN EQUIPMENT REPLACEMENT
Modernization isn’t just replacing outdated hardware. It’s about strengthening the systems that
power your operation so they’re more reliable, secure, and ready to support future growth.
CONTROLS &
AUTOMATION
AUTOMATION
NETWORK &
INFRASTRUCTURE
INFRASTRUCTURE
POWER &
ELECTRICAL SYSTEMS
ELECTRICAL SYSTEMS
DATA & DIGITAL
VISIBILITY
VISIBILITY
PLC MIGRATION
Replace obsolete PLC hardware with modern platforms while preserving functionality and improving reliability. Migration strategies help minimize downtime and ensure smoother long-term maintenance.
HMI MODERNIZATION
Upgrade operator interfaces with modern visualization tools that improve usability, alarm management, and real-time system visibility. Updated HMIs help operators respond faster and reduce operational errors.
DRIVE REPLACEMENTS
Modern drives improve motor control, efficiency, and system reliability while replacing aging components that may be difficult to service. New drives can also support better diagnostics and energy optimization.
INDUSTRIAL ETHERNET
Modern industrial networks connect machines, controls, and systems through reliable, high-speed communication. Standardized infrastructure improves data flow, system performance, and scalability.
SECURE REMOTE ACCESS
Secure remote connectivity allows engineers and support teams to troubleshoot and monitor systems without needing to be onsite. Proper security controls protect operations while improving response time and support efficiency.
NETWORK SEGMENTATION
Separating operational technology networks from enterprise networks helps protect critical systems from cyber threats. Segmentation also improves stability by reducing unnecessary traffic across production systems.
MCC UPGRADES
Modern motor control centers (MCC) improve safety, reliability, and maintainability while supporting newer automation technologies. Updated MCCs can also enhance diagnostics and simplify future expansions.
ARC FLASH MITIGATION
Electrical system improvements reduce the risk and severity of arc flash events. Updated protection systems help improve worker safety and support compliance with safety standards.
ENERGY MONITORING
Advanced power monitoring provides visibility into how energy is used across your facility. Better data helps identify inefficiencies, reduce operating costs, and support sustainability initiatives.
SCADA IMPROVEMENTS
Modern SCADA platforms provide better real-time monitoring, alarm management, and system visibility. Improved reporting and data collection help operators and engineers make faster decisions.
MES INTEGRATION
Connecting production systems with a manufacturing execution system enables better tracking of production performance, quality, and downtime. This visibility helps operations teams improve efficiency and accountability.
ASSET MONITORING
Condition monitoring tools track equipment health to detect issues before they cause failures. Early insights help reduce unplanned downtime and extend equipment life.
CONTROLS & AUTOMATION
PLC MIGRATION
Replace obsolete PLC hardware with modern platforms while preserving functionality and improving reliability. Migration strategies help minimize downtime and ensure smoother long-term maintenance.
HMI MODERNIZATION
Upgrade operator interfaces with modern visualization tools that improve usability, alarm management, and real-time system visibility. Updated HMIs help operators respond faster and reduce operational errors.
DRIVE REPLACEMENTS
Modern drives improve motor control, efficiency, and system reliability while replacing aging components that may be difficult to service. New drives can also support better diagnostics and energy optimization.
NETWORK & INFRASTRUCTURE
INDUSTRIAL ETHERNET
Modern industrial networks connect machines, controls, and systems through reliable, high-speed communication. Standardized infrastructure improves data flow, system performance, and scalability.
SECURE REMOTE ACCESS
Secure remote connectivity allows engineers and support teams to troubleshoot and monitor systems without needing to be onsite. Proper security controls protect operations while improving response time and support efficiency.
NETWORK SEGMENTATION
Separating operational technology networks from enterprise networks helps protect critical systems from cyber threats. Segmentation also improves stability by reducing unnecessary traffic across production systems.
POWER & ELECTRICAL SYSTEMS
MCC UPGRADES
Modern motor control centers (MCC) improve safety, reliability, and maintainability while supporting newer automation technologies. Updated MCCs can also enhance diagnostics and simplify future expansions.
ARC FLASH MITIGATION
Electrical system improvements reduce the risk and severity of arc flash events. Updated protection systems help improve worker safety and support compliance with safety standards.
ENERGY MONITORING
Advanced power monitoring provides visibility into how energy is used across your facility. Better data helps identify inefficiencies, reduce operating costs, and support sustainability initiatives.
DATA & DIGITAL VISIBILITY
SCADA IMPROVEMENTS
Modern SCADA platforms provide better real-time monitoring, alarm management, and system visibility. Improved reporting and data collection help operators and engineers make faster decisions.
MES INTEGRATION
Connecting production systems with a manufacturing execution system enables better tracking of production performance, quality, and downtime. This visibility helps operations teams improve efficiency and accountability.
ASSET MONITORING
Condition monitoring tools track equipment health to detect issues before they cause failures. Early insights help reduce unplanned downtime and extend equipment life.
A STRUCTURED MODERNIZATION PROCESS
Stronger systems start with clarity. With a structured approach, you can
move from uncertainty to targeted improvements that deliver real results.
1
ASSESS
- Full modernization readiness evaluation
- Lifecycle risk mapping
- Obsolescence identification
2
PRIORITIZE
- Business-impact ranking
- Downtime risk analysis
- Phased investment strategy
3
EXECUTE
- Planned migrations
- Project management
- Vendor coordination
- Live-system upgrades
4
SUPPORT
- Lifecycle planning
- Training
- Ongoing technical support
NEED MORE HELP? WE DO THAT.
Werner offers a full suite of industrial solutions to increase uptime, compliance, and performance.
REMANUFACTURING
Regain confidence in your legacy systems with repair and remanufacturing. We help your critical equipment last longer with a comprehensive inspection, full rebuilds or component replacements, and quality testing.
PANEL SERVICES
Simplify your panel projects with one purchase order. With both local and regional reach, we help manage everything from sourcing to assembling components.
ROBOTICS
Take the step in next-gen manufacturing. Find what works for you, from custom turnkey to pre-engineered and collaborative robots, that take safety and productivity to the next level.
MATERIAL MANAGEMENT
Choose the material management program that works best for you. We analyze your inventory data, organize your stock, and reduce lead times with rapid delivery.
FREQUENTLY ASKED QUESTIONS
If your system relies on unsupported hardware, hard to find replacement parts, or outdated software, it is already creating risk for your operation. Werner evaluates your equipment, lifecycle status, and operational performance to identify vulnerabilities and build a clear path forward before failures disrupt production.
Yes, in most cases modernization efforts can be planned to minimize disruption. Werner develops phased upgrade strategies that align with your maintenance schedules, planned shutdowns, and production priorities so improvements can happen while your operation continues to run.
A retrofit improves specific components such as PLCs, drives, or interfaces while keeping much of the existing infrastructure in place. A full replacement redesigns the system architecture to support long term performance, scalability, and integration. Werner helps determine the right approach based on lifecycle risk, operational goals, and long term value.
Every facility is different. Some upgrades can be completed during scheduled maintenance windows, while larger modernization initiatives are phased over time to maintain production continuity. Werner builds a clear roadmap so your team knows exactly what to expect at every stage.
Investment varies depending on system complexity, facility size, and modernization scope. Many customers choose a phased approach, prioritizing the highest risk areas first. Werner helps you focus resources where they will deliver the greatest operational and financial impact.
Werner reduces risk through structured planning, detailed system assessments, and rigorous pre testing before any changes occur. Every modernization plan includes defined cutover procedures, validation steps, and contingency strategies to protect production and ensure a smooth transition.
Absolutely. Modernization often involves coordination across vendors, contractors, and internal teams. Werner works alongside your existing partners to align efforts, streamline communication, and ensure every upgrade integrates smoothly with your operation.
Implementation is only the beginning. Werner continues to support your team with training, lifecycle planning, technical expertise, and ongoing services that help your systems perform reliably long after the upgrade is complete.