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GET MORE LIFE OUT OF
THE EQUIPMENT YOU ALREADY OWN
As systems age, maintaining control over performance and reliability becomes more challenging. Effective remanufacturing solutions help preserve compliance and extend asset life without sacrificing quality or safety.
Powered by Rockwell Automation, Werner applies a disciplined approach to inspection, repair, restoration, and exchange to reduce obsolescence risk, minimize unplanned downtime, and protect system integrity-giving you greater control, consistent results, and confidence your operation is ready for what’s next.
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KEY BENEFITS
EXTENDED
LIFE
LIFE
REDUCED
DOWNTIME
DOWNTIME
ASSETS
RESTORED
RESTORED
LEGACY
MAINTAINED
MAINTAINED
MORE THAN EQUIPMENT REPAIR
Remanufacturing isn’t just fixing what’s broken. It’s about restoring critical equipment to like-new
condition while improving reliability, extending lifespan, and reducing total cost of ownership.
CORE EQUIPMENT
RESTORATION
RESTORATION
PERFORMANCE & RELIABILITY
IMPROVEMENTS
IMPROVEMENTS
CONTROLS & ELECTRICAL
REFRESH
REFRESH
COST & LIFECYCLE
ADVANTAGES
ADVANTAGES
COMPLETE SYSTEM REBUILDS
Restore aging equipment to original or better-than-original condition through full disassembly, inspection, and rebuild. This process extends asset life while avoiding the cost and lead time of full replacement.
COMPONENT-LEVEL REPLACEMENT
Critical wear components such as bearings, seals, wiring, and control elements are replaced with new or upgraded parts. This ensures long-term reliability and eliminates common failure points.
OBSOLESCENCE RESOLUTION
Replace outdated or unsupported components with modern equivalents while maintaining system compatibility. This keeps legacy equipment operational without requiring full system replacement.
DESIGN ENHANCEMENTS
Incorporate improvements identified through years of operation, such as upgraded materials, improved layouts, or better cooling and protection. These enhancements increase durability and performance beyond the original design.
FAILURE POINT ELIMINATION
Analyze historical issues and proactively address known weak points during the remanufacturing process. This reduces repeat failures and improves overall system uptime.
TESTING & VALIDATION
Fully test remanufactured equipment under real-world conditions to verify performance, safety, and reliability before it returns to service.
CONTROL SYSTEM REFURBISHMENT
Modern motor control centers (MCC) improve safety, reliability, and maintainability while supporting newer automation technologies. Updated MCCs can also enhance diagnostics and simplify future expansions.
PANEL REBUILDING
Electrical system improvements reduce the risk and severity of arc flash events. Updated protection systems help improve worker safety and support compliance with safety standards.
WIRING & CONNECTION UPGRADES
Advanced power monitoring provides visibility into how energy is used across your facility. Better data helps identify inefficiencies, reduce operating costs, and support sustainability initiatives.
EXTENDED EQUIPMENT LIFE
Remanufacturing significantly extends the usable life of existing assets, delaying the need for costly capital replacement.
REDUCED LEAD TIMES
Compared to new equipment procurement, remanufacturing offers faster turnaround, helping operations return to full capacity sooner.
LOWER TOTAL COST OF OWNERSHIP
By combining restoration with targeted upgrades, remanufacturing delivers improved performance at a fraction of the cost of new systems.
CORE EQUIPMENT RESTORATION
COMPLETE SYSTEM REBUILDS
Restore aging equipment to original or better-than-original condition through full disassembly, inspection, and rebuild. This process extends asset life while avoiding the cost and lead time of full replacement.
COMPONENT-LEVEL REPLACEMENT
Critical wear components such as bearings, seals, wiring, and control elements are replaced with new or upgraded parts. This ensures long-term reliability and eliminates common failure points.
OBSOLESCENCE RESOLUTION
Replace outdated or unsupported components with modern equivalents while maintaining system compatibility. This keeps legacy equipment operational without requiring full system replacement.
PERFORMANCE & RELIABILITY IMPROVEMENTS
DESIGN ENHANCEMENTS
Incorporate improvements identified through years of operation, such as upgraded materials, improved layouts, or better cooling and protection. These enhancements increase durability and performance beyond the original design.
FAILURE POINT ELIMINATION
Analyze historical issues and proactively address known weak points during the remanufacturing process. This reduces repeat failures and improves overall system uptime.
TESTING & VALIDATION
Fully test remanufactured equipment under real-world conditions to verify performance, safety, and reliability before it returns to service.
CONTROLS & ELECTRICAL REFRESH
CONTROL SYSTEM REFURBISHMENT
Modern motor control centers (MCC) improve safety, reliability, and maintainability while supporting newer automation technologies. Updated MCCs can also enhance diagnostics and simplify future expansions.
PANEL REBUILDING
Electrical system improvements reduce the risk and severity of arc flash events. Updated protection systems help improve worker safety and support compliance with safety standards.
WIRING & CONNECTION UPGRADES
Advanced power monitoring provides visibility into how energy is used across your facility. Better data helps identify inefficiencies, reduce operating costs, and support sustainability initiatives.
COST & LIFECYCLE ADVANTAGES
EXTENDED EQUIPMENT LIFE
Remanufacturing significantly extends the usable life of existing assets, delaying the need for costly capital replacement.
REDUCED LEAD TIMES
Compared to new equipment procurement, remanufacturing offers faster turnaround, helping operations return to full capacity sooner.
LOWER TOTAL COST OF OWNERSHIP
By combining restoration with targeted upgrades, remanufacturing delivers improved performance at a fraction of the cost of new systems.
FROM EVALUATION TO RESTORATION
Aging equipment does not have to mean declining performance. With the right approach, systems
can be rebuilt, upgraded, and returned to operation with improved reliability and longevity.
1
EVALUATE
- Comprehensive equipment inspection
- Performance and failure analysis
- Obsolescence and risk identification
2
DEFINE
- Remanufacturing scope development
- Component replacement and upgrade planning
- Cost, timeline, and risk alignment
3
RESTORE
- Full disassembly and rebuild
- Component replacement and system upgrades
- Testing, validation, and quality assurance
4
SUPPORT
- Reinstallation and system commissioning
- Documentation and operator training
- Ongoing service and lifecycle support
NEED MORE HELP? WE DO THAT.
Werner offers a full suite of industrial solutions to increase uptime, compliance, and performance.
Modernization
Discard the outdated equipment and compromising systems to meet the challenges of tomorrow. We offer personalized planning and consulting services to maximize efficiency and reliability.
MATERIAL MANAGEMENT
Choose the material management program that works best for you. We analyze your inventory data, organize your stock, and reduce lead times with rapid delivery.
INFORMATION SOFTWARE
Turn your production floor into actionable insights. As industry experts and your primary Rockwell supplier, our solutions offer a smooth transition to a modern manufacturing system.
PANEL SERVICES
Simplify your panel projects with one purchase order. With both local and regional reach, we help manage everything from sourcing to assembling components.
FREQUENTLY ASKED QUESTIONS
Remanufacturing is often the right choice when equipment is structurally sound but experiencing reliability issues, when replacement lead times are long, or when capital budgets are limited. Werner helps customers evaluate when remanufacturing is the most cost-effective and practical solution based on equipment condition, risk, and operational needs.
Yes, when properly executed, remanufactured equipment is restored to meet or exceed original performance standards, with known failure points addressed during the process.
Timelines vary depending on the complexity and scope, but remanufacturing is often faster than procuring and installing new equipment. Werner works to streamline timelines and often completes remanufacturing faster than sourcing and installing new equipment.
Both options are available depending on the equipment and scope. Some remanufacturing can be completed onsite, while more extensive rebuilds may be performed offsite. Werner evaluates each project and makes a decision based on what best reduces risk and disruption.
Werner supports a wide range of industrial equipment, including mechanical systems, control panels, MCCs, and custom machinery.
Yes, Werner can evaluate and remanufacture equipment from a variety of manufacturers and legacy systems.
Werner offers ongoing support, including maintenance, troubleshooting, and lifecycle planning to keep systems running reliably.
Werner follows a disciplined process that includes full inspection, component replacement, and comprehensive testing to validate performance before equipment is returned to service.